Conveyor Safety Solutions for Risk Reduction and Compliance
Engineered Guarding and Audit Services That Support Safer Sites
Conveyor-related incidents remain a leading cause of injury in mining and industrial environments across Australia. At DYNA Engineering, we help operators take a proactive approach to risk reduction through site-specific conveyor safety audits, innovative HDPE guarding systems, and AS/NZS-compliant access designs.
With over 30 years of experience supporting WA mine sites and processing facilities, our solutions are engineered to make safety more practical and compliance easier to achieve
Why Conveyor Safety Can’t Be an Afterthought
Common Safety Risks in Conveyor Systems
- Manual handling injuries from heavy or awkward steel guards
- Inadequate guarding leading to entrapment or contact with moving parts
- Restricted access during inspections, increasing non-compliance risks
- Lack of visibility around pulley and return zones
DYNA’s safety solutions are designed to minimise risk at the component level while supporting smoother audits and safer maintenance access.
DYNA Engineering’s safety products and audit services align with Australian Standard AS/NZS 4024.3611 – Safety of Machinery: Conveyors, including:
- Guarding distances and access zone design
- Inspection point visibility and reach
- Lifting and access ergonomics
- Suitability for magnet-sensitive or corrosive environments
We work with site safety teams to ensure every install or audit supports compliance, injury reduction, and operational continuity.
Modular Guarding Systems Built for WA Safety Standards
DYNA’s engineered safety components are trusted across WA mine and processing sites for their strength, compliance, and maintainability under tough conditions.
HDPE Conveyor Guards
Built for long-term safety in corrosive and high-traffic zones.
- 40% lighter than steel — reduces manual handling risk
- AS/NZS 4024.3611 compliant for access and visibility
- Custom-fit to pulleys, drives, tensioners and transfer zones
- Recyclable, corrosion-resistant and magnet-safe
- Widely used in iron ore, lithium and mineral processing environments
Pulley Refurbishment & Risk Reduction
Extend asset life and maintain compliance.
- Crack testing, re-lagging and shaft assembly replacement
- Built to DYNA-TRAC® standards for fatigue resistance
- Ensures continued compliance around drive systems
- Ideal for mid-life overhaul planning or shutdown remediation
Under Conveyor Guards & Wind Guards
Part of the DYNA-TRAC® range, built to contain and protect.
- Controls fines, dust and debris in exposed areas
- Blocks unauthorised access below the return belt
- Recommended for open-frame systems and high-wind sites
- Commonly used in outdoor quarry and loadout zones
Conveyor Safety Audits & Risk Assessments
DYNA Engineering offers comprehensive on-site conveyor safety audits across WA, tailored to the complexity and risk profile of your site.
Our experienced engineers conduct full system walk-throughs and component-level inspections to identify risk exposures, access issues, and compliance gaps under both AS/NZS 4024.3611 and AS1755:2000.
Audit Inclusions:
- Full conveyor system inspection
- Guarding, signage, access, and compliance verification
- Gap identification with documented risk levels
- Optional SOPs for maintenance and operator inspections
- Visual documentation for reports or board submission
- Tailored improvement recommendations by component or site zone
We also offer Preventative Maintenance Plans and Life Cycle Reports to help maintenance teams minimise unplanned shutdowns and extend equipment longevity.
Common Focus Areas Include:
- Belt thickness and tracking
- Pulley alignment and lagging condition
- Idler frame and roller alignment
- Access for inspection and maintenance
- Guarding suitability under AS1755/AS4024
- Skirting, impact zone wear, spray bar integrity
- V-plough and scraper performance
- Critical wear points and failure risks
📍 WA-wide coverage
📋 Formal documentation included
🛠️ Backed by full component replacement and maintenance services
Why Safety Teams Across WA Choose DYNA
- ✅ Local WA manufacturing and site service support
- ✅ Engineered for AS/NZS compliance and mine site standards
- ✅ Over 30 years of conveyor system expertise
- ✅ Modular, ergonomic guarding designs to reduce operational risk
- ✅ Trusted by safety officers and compliance managers across sectors
DYNA also offers custom guarding fabrication and integration with other engineered components such as scrapers, ploughs, and pulleys. Our in-house CAD support and engineering team ensure every solution is tailored to your site layout, safety requirements, and operational goals.
Schedule a Conveyor Safety Audit or Guarding Review
DYNA Engineering’s safety-first approach helps you meet compliance, reduce injuries, and maintain operational uptime.
📞 Get in touch to schedule a site audit, upgrade consultation, or guarding design review today.